ProCheck – IoT-Driven Operational Intelligence for Pharma Manufacturing
Work We Do
- Data Architecture & Integration
- Central Data Warehouse Setup
- Power BI Dashboard Development
- Digital Twin Enablement
- ERP Integration
- Workflow Automation
- Performance Analytics & Optimization
Our Scope
ProCheck, an industrial analytics platform focused on real-time monitoring and operational intelligence, partnered with Liquid Technologies to enhance data utilization across large-scale pharmaceutical manufacturing environments. The engagement focused on building a scalable, real-time analytics and data management solution capable of transforming high-volume IoT data into actionable insights.
Key elements within scope included:
- Centralization and processing of high-volume IoT data streams from manufacturing equipment
- Development of real-time analytics dashboards for Operational Equipment Efficiency (OEE) and production metrics
- Integration with existing enterprise infrastructure to ensure seamless data flow and interoperability
- Enablement of digital twin capabilities for enhanced operational visibility
- Automation of reporting and analytics workflows to support executive decision-making
Our Activities
Liquid Technologies implemented a comprehensive, technology-driven approach to modernize ProCheck’s analytics capabilities
Data Architecture & Integration
Designed and implemented a scalable data architecture leveraging cloud platforms to ingest, process, and store IoT data from multiple manufacturing sources.
Central Data Warehouse Setup
Enabled secure and efficient data sharing across stakeholders, ensuring real-time accessibility and collaboration.
Power BI Dashboard Development
Built advanced, interactive dashboards to track key performance indicators such as OEE, line efficiency, downtime, and production output.
Digital Twin Enablement
Developed digital representations of manufacturing processes to provide real-time operational visibility and predictive insights.
ERP Integration
Integrated data within the company’s ERP, enabling access for decision makers.
Workflow Automation
Automated data processing and reporting pipelines to eliminate manual intervention and ensure consistent, real-time updates.
Performance Analytics & Optimization
Delivered analytical frameworks to identify inefficiencies, monitor equipment performance, and support continuous improvement initiatives.
Outcome
The implementation delivered substantial, measurable improvements in operational performance for Fortune 50 pharmaceutical manufacturers:
- Increased Operational Equipment Efficiency (OEE)
Achieved a 12% improvement in OEE, enabling better utilization of manufacturing assets.
- Improved Order Fulfillment
Achieved a 10% increase in order fulfillment rates, enhancing supply chain reliability.
- Enhanced Line Efficiency
Improved production line efficiency by up to 19%, reducing bottlenecks and optimizing throughput.
- Reduced Downtime
Decreased unplanned downtime by over 20%, resulting in substantial cost savings and improved operational continuity.
- Higher Production Output
Increased daily production capacity from 127K to 178K units, significantly boosting operational productivity.
- Enhanced Line Efficiency
Improved production line efficiency by up to 19%, reducing bottlenecks and optimizing throughput.
Why Businesses Trust Liquid Technologies
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Francisco Zepeda CEO, Vitalog
"Their desire to make things the way we wanted it built. Their passion to make us a great product is impressive." -
Saim Siddiqui Chief Executive Officer
"We had a pretty detailed process and everything they delivered was on time and on spec. It was worthwhile to work with them." -
Ryan Westmeyer Director of Systems and Technologies
"As other projects and development opportunities arise, we’re confident we can turn to Liquid Technologies to help us." -
Angie Ojeda Founder & CEO
"Liquid Technologies has been of great help and received only positive feedback from our team." -
Zaki Mahomed Cheif Operating Officer
"You don’t work with companies, but with people. In relation to that, make sure you are going to work with the best team — know that you’re going to work with a good company with Liquid Technologies." -
Brian Silver Director of Client Relations
"I was most impressed by how quickly they were able to propose a design. After the initial product and customer mapping"
“The first step in creating a successful proof of concept is clearly defining the problem. To do this, you must understand the market’s needs and demonstrate the core functionality of your idea. This validates your idea quickly and effectively. A well-executed POC communicates your concept’s potential, builds stakeholder confidence and garners support. It serves as a crucial step in securing investment in development.”
Insights that inspire change
FAQs.
What services does Liquid Technologies offer?
Liquid Technologies specializes in custom software development, AI development, and business intelligence. They also provide solutions in cloud computing, mobile app development, and digital transformation to help businesses modernize and grow.
Liquid Technologies specializes in custom software development, AI development, and business intelligence. They also provide solutions in cloud computing, mobile app development, and digital transformation to help businesses modernize and grow.
